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Per Duncan’s request, here are some pics of the jig I made for making shafts from square stock. You’ll also need a drill and some way to secure the square stock for turning. I modified a half inch socket extension and it works well.
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The hole you see in the top pick is the in feed. The shaft comes out the other end compressed and burnished at whatever diameter you make it. Mine’s 23/64. It takes a few broken shafts to get it adjusted, but once it’s there, you can make a shaft in about a minute.
The way it works: You chuck your square stock in your drill(or in the socket extension, then chuck that in the drill), insert the stock into the infeed, rotate the stock with the drill, and push it by the router bit. the combination of the drill and the router makes the square round. If you set the router to cut a tiny bit larger than your out feed, the end product will be compressed and burnished.
One note – to compress shafting, it needs to be a fairly soft wood such as POC or dug fir, etc. You can’t compress hardwoods this way.
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Thanks Clay,
I assume the router is running as you feed the stock through. What type of router blade is that?
Duncan -
It’s just a strait half inch bit. you could use whatever size bit you’ve got, you would just need to drill out a slot big enough to accomidate it.
Another thing, if you do a search on dowel makers, you can come up with all kinds of home made contraptions. If you’re fairly mechanicaly inclined, making one isn’t too hard.
ch
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Hello Clay
I made a jig like yours, it works verry well.
Thanks for the tip.
I make hardwood dowels, because i need them for my triple spliced nocks.
It was always difficult to get dowels from ebony or purpleheart.
Here in Bavaria is a shaft producer and he sometimes made for
me, but he never was happy about my hardwoods.
So thanks again.
Norbert
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